The Mondeo had had its timing checked for a fourth time using factory tools. It was OK.
Decided to put a smoke machine on it and low and behold, there was a split in the beather pipe behind the starter that goes up under the manifold.
Many thanks for all your help.
Simon
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Ford Mondeo Duratec 2.0 2005 - Cylinder head machined after overheating - Fixed # - Simon Forsey November 8, 2010, 8:08 am
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